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Chairmaking: Building a Windsor 2025

 

Chairmaking: Building a Windsor

6 Days, Open to All

Spring 2025
April 28- May 3

Summer 2025
September 8-13

In this six-day course, we will guide you through building a traditional Windsor chair with a West Coast spin. From steam-bending to seat carving, the goal of this course is for you to leave with a solid understanding of Windsor joinery and the qualities that make a good chair

You will be guided through the design and steps in making a Windsor chair using traditional

hand woodworking methods in this six-day course. All aspects of making a Windsor chair will be covered and you will walk away with your very own chair customized to your dimensions. 

Our chairmaking faculty will help demystify the sometimes daunting chairmaking process into simple, easy steps that you can apply to future chairmaking or other projects that require Windsor-style joinery. 

This process will expose you to lots of new tools and techniques such as the use of travishers to carve seats and angled mortise and tenon joinery layout and execution. You will also be introduced to the fascinating world of steam bending as each chair has its own curved crest. 

After completion of the course, students will be able to:

  • Steam-bend wood

  • Shave and shape parts

  • Drill stretchers and legs

  • Carve seats

  • Cut chair joinery

  • Lay out sightlines

  • Use templates and jigs

In addition, we’ll also cover these topics in discussions and demonstrations:

  • Tools and sharpening

  • Chair design

  • Assembly

  • Finish

Tools:

We provide all the tools you will need to successfully complete this course, but recommend you bring these if you have them and would like to grow comfortable with your own tools:

  • Spokeshave

  • Drawknife

  • Dividers

  • Awl

  • 18” rule/straightedge (can be wooden/shop made)

  • Bevel gauge

  • 4'“/6”/12” combination square (just one)

  • Tape measure

  • Sketchbook, pencil, and eraser

Suggested tools:

  • Scorp* (used for aggressive wood removal. Some use an adze instead)

  • Inshave* (middle step between scorp and travisher. With a good one, and some skill, you can get along without the travisher)

  • Travishers* (used for final seat shaping before scraping. Several profiles for different parts of the seat)

  • Reamer* (6 degree taper)

  • Scrapers: curved and straight

  • Rasp (#49 or #50 or hand stitched preferred)

  • Bench chisels

  • Large in-cannel gouge (1” to 2”)

  • Veiner (9/10 or 11/7 work well)

  • Block plane

  • Brace and auger bits - 5/8”, 1/2”, 7/16” and 3/8”

  • Brad point bits with stop collars - 5/8”, 7/16” and 3/8”

  • Straight tenon cutters - 5/8”, 7/16” and 3/8”

  • Cordless drill

  • Japanese handsaw (180mm dozuki, kataba or royba)

  • Safety gear that you like - dust mask, goggles and ear defenders

  • Any other hand tools you enjoy using

* These tools are rare or hard to find. Steve is working with two local smiths to produce his own tools for sale. We will have a few sets available for purchase at the start of class. Please let us know if you are interested as tools will be sold on a first-come basis. Below are some links to other tool resources.

Elia Bizzarri Hand Tools

Claire Minihan Woodworks

Tim Manney, Chairmaker

Travishers.com

Prerequisites

Open to all.

Class Information and Registration

Class is 9:00 am to 5:00 pm Monday through Saturday in Building 315 in April and Building 304 in September at Fort Worden. Map
Please read our What to Expect page for general information about the School.
Please also read our Registration Policy.
Please sign up for the waitlist if the course is full.

Class size: 10
Cost: $1,130
Materials Charge: $300